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Overhead Aerial Bundled Cable

Aerial Bundle Cable (ABC cable) is a very innovative concept for overhead power distribution as compared to the conventional bare conductor overhead cable.

The overhead cable is a very new overhead distribution system compared to the traditional bare wire overhead distribution system.

Overhead cables are of type AAC ACSR AAAC ABC.

ABC cable: That is, overhead type bundled cable, widely used in many underdeveloped areas, including 1 core, 2 cores, 3 cores, 4 cores: Covered line wire, Duplex service drop, Triplex service drop, Quadruplex Service Drop.
It includes all insulated cores, two insulated cores with one bare conductor, three insulated cores with one bare conductor, pure aluminum or pure aluminum and aluminum alloy mixed with stranded, etc.

Product Construction

Conductor: Aluminum conductor, round-stranded compression type (RM).

Insulation: XPLE compound, UV resistant.

Wire core identification: 1, 2 resp. 3 raised longitudinal ribs on the surface of the cores. The surface of the neutral core should have at least 12 ribs for cross-sections up to 50 mm² and a minimum of 16 ribs for cores above 50 mm². In the case of five-core bundles, the surface of the protective core should be smooth.

Product Description

1. 0.6/1kV Overhead Cable

2. Aluminum Conductor

3. XLPE /PE Insulation

4. Phase Conductor+ Neutral Conductor

5. IEC ICEA NFC Standard

LV Aerial Bundled Conductor (ABC) Cables

Application Of Triplex ABC Cable

Aerial Bundle Cable (ABC cable) is a very innovative concept for overhead power distribution as compared to the conventional bare conductor overhead cable.

Suitable for rated voltage 0.6/1kV and below in overhead power lines, can be used as fixed laying or lead-in line, and also for low-voltage cable distribution.


Property System.

Electrical Properties


Rated Voltage 0.6/1kV
Test Voltage4VeffkV
minimum laying Temperature-20°C
operating Temperature-40°C~ +90°C
maximum Short-circuit Temperature250°C
maximum Conductor Temperature80°C
minimum bending radius18×OD

It provides a higher level of safety and reliability, lower power losses, and ultimate system economy by reducing installation, maintenance, and operative cost.

LV Aerial Bundle Cables are designed to supply 600/1000 volt aerial service for temporary service at construction sites, as a service drop (power pole to service entrance), as a secondary cable (pole to pole), or for street lighting. 

This overhead cable provides reinforced insulation acc. IEC 61140 and fulfill therefore Class II acc. IEC 61140. 

It is not flame retardant. But this could be if the requested change to a flame retardant cable.


0.6/1kV Low Voltage ABC Cable

Low-voltage ABC cable, designed for overhead power lines and room entrance wires with a rated AC pressure of 1kv and below. 

It has less installation, maintenance, and operating costs, which can achieve greater economic loss and provide higher security and reliability.

Standard: IEC 61089, BS 7870, DIN 48201, ASTM B399, BS EN50183, NFC33-209
Conductor: Copper, Aluminum, Aluminum Alloy
Insulation: PVC, HDPE, XLPE


6.5-35KV Medium Voltage ABC Cable

Medium voltage ABC overhead cables are widely used in urban, forest, and coastal areas for grid retrofitting for overhead power transmission. ZMS' medium voltage cables are designed to create a more reliable, efficient, and economical system.

We evaluate quality and technical specifications to ensure that our cable systems are adapted to the standards of your distribution network.

Applicable Voltage Level: 10kv and below, 6.35/11kv, 12.7/22kv, 19/33kv, etc

Standard: IEC60502, NF C33-209, GB 12527-90 ASTM 

Construction:
Conductor Material: Aluminum
Conductor Shape: Circular stranded (RM)
Outer Sheath: HDPE


Duplex / Triplex Service Drop Wire

Duplex service drop wire, whose main component is 1350-H19 aluminum, with concentrically stranded phase wires and PVC or XLPE insulation.
The neutral core is made of concentrically stranded AAC, ACSR, or 6201 aluminum alloy.
Primarily used for 120V overhead service applications such as street lighting, outdoor lighting, and temporary building services.
The voltage between phases is 600V and below, and the conductor temperature does not exceed 75°C for PVC-insulated conductors and 90°C for XLPE-insulated conductors.

Basic design to BS 7870 / TNB Specification (IEC 60502) / HD 626 S1 / NFC 33-209 / AS/NZS 3560-1 standards.

Construction Of Triplex ABC Cable

Conductor: Aluminium conductor, round-stranded compressed (RM).

Insulation: XPLE compound, UV-resistant.

Core Identification: 1, 2 resp. 3 raised longitudinal ribs on the surface of the cores. 

The surface of the neutral core should have at least 12 ribs for cross-sections up to 50 mm² and a minimum of 16 ribs for cores above 50 mm².

In the case of five-core bundles, the surface of the protective core should be smooth.


Packaging of ZMS

ZMS cable packaging is provided in the form of wooden reels, corrugated boxes, and coils. 

The cable ends are sealed with BOPP self-adhesive tape and a non-hygroscopic sealing cap to protect the cable ends from moisture. We can print the required marks on the outside of the barrel with waterproof material according to customer requirements.

Profession Customer Service

ZMS provides free professional consulting services to provide you with one-stop project solution services and rapid product delivery solutions.




Construction Parameters Of Triplex ABC Cable TNB Specification (IEC 60502)

number of cores nominal cross Sectionoverall diameterweightMaximum conductor ResistanceMinimum breaking Loadcurrent Rating






No.xmm2mmkg/kmΩ/KmKNA
1x16+1x25 RM15.31601,9102,572
3x16+1x25 RM192901,2004,0107
3x25+1x25 RM23.24000,8685,5132
3x35+1x25 RM25.65000,6418,0165
3x50+1x35 RM306800,44310,7205
3x70+1x50 RM34.99200,32013,7240
3x95+1x70 RM40.612700,25318,6290
3x120+1x70 RM44.115100,20623,2334
3x150+1x95 RM49.218700,16428,7389
3x185+1x120 RM54.923400,12537,2467
3x25+1x25+1x16 RM23.24701,9102,572
3x35+1x25+1x16 RM25.65601,2004,0107
3x50+1x35+1x16 RM307400,8685,5132
3x70+1x50+1x16 RM34.99800,6418,0165
3x95+1x70+1x16 RM40.613300,44310,7205
3x120+1x70+1x16 RM44.115800,32013,7240
3x150+1x95+1x16 RM49.219400,20623,2334
3x185+1x120+1x16 RM54.924101,9102,572


Overhead Cable

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CORPORATE SOCIAL RESPONSIBILITY

ZMS Cable have a wide product scope, includes: Power cables up to 500kV, AAC, AAAC, ACSR conductors, ABC Cable,electric wires, instrument cable, telecommunications cable, Stay wires. With advanced manufacture technology, rich human resource and effective management system, we guarantee all products are manufactured strictly in accordance with GB, IEC, BS, NFC, ASTM, DIN standards,etc. Beyond quality control, ZMS have been trying its best to offer much higher standard of services rather than expected.

The Adjuster
All customised cables designed by our cable engineer will be subject to testing to relevant standards and appropriate performance criteria. Bespoke cable testing will be conducted under our CNAS accreditation where appropriate. Where required by industry or application, we can submit for relevant cable certification and cable approval processes. For more information or to discuss possible custom designed cable solutions, please complete an enquiry form, contact our technical experts on the Technical Hotline +86 (0)371 6782 9333, or email:sales@zmscable.com

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