XLPE insulated HDPE Power Cable

ABC Twisted Aluminum XLPE insulated Aerial Bundle Overhead Cable

Application of XLPE insulated HDPE Power Cable:

XLPE insulated HDPE Power Cable is High-Density Polyethylene Power Cable.

High-density polyethylene has a good heat resistance and cold resistance, and good chemical stability.

The HDPE cable also has high rigidity and toughness, and good mechanical strength.

Its dielectric properties and resistance to environmental stress cracking are also good.

Its hardness, tensile strength, and creep properties are better than low-density polyethylene.

Its wear resistance, electrical insulation, toughness, and cold resistance are better but slightly worse than low-density insulation.

Plus the HDPE cable insulation material is XLPE, this is where the cable has better insulation and mechanical properties.

HDPE power cable of ZMS Company has good chemical stability, is insoluble in any organic solvent at room temperature, and is resistant to corrosion by acid, alkali, and various salts.

Use and scope of application: suitable for normal work not exceeding -5℃~60℃. HDPE protects and manages wires and power cables of AC 1000V and/or DC 1500V and below.


Basic design to IEC 60502 / AS / NZS 3599-1 standards

Construction Characteristics of XLPE HDPE wire

Conductor Material: Aluminium

Conductor Shape: Circular stranded (RM)

Material Of The Inner Semi-conductor: Compound

HDPE Insulation: XLPE insulation

Material Of The External Semi-conductor: Compound

Material Of Bedding: Semiconducting

Screen: Copper tape or Copper wire

Protection: Separation Tape

Outer Sheath: HDPE

Construction Characteristics

Messenger: Steel wire or AAAC, Bare or PVC/PE insulated

Number Of Cores: 3

Screen Section: 35--240 mm²

Usage Characteristics

Bending Factor When Laying: 12 (xD)

Ambient Temperature: 35 °C

Minimum Installation Temperature: -20 °C

Max. Conductor Temperature In Service: 90 °C

Short-Circuit Max. Conductor Temperature: 250 °C

Rated Voltage: 12.7 / 22kV (24kV)

The cable HDPE is also available in a variety of model categories, as follows

1 BLV aluminum-core HDPE insulated cable.
2 BVV copper-core HDPE insulated, HDPE sheathed wire.
3 BLVV aluminum-core HDPE insulated, high-density polyethylene sheathed wire.
4 BVR copper-core HDPE insulated flexible wire.
5 RV copper-core high-density polyethylene insulated installation flexible wire.
6 RVB copper-core HDPE insulated flat connecting wire flexible wire.
7 BVS copper-core HDPE insulated rubber-type flexible wire.
8 RVV copper core high-density polyethylene insulated HDPE sheathed flexible wire.
9 BYR polyethylene insulated flexible wire.


What is XLPE insulation?

Polyethylene (PE) cross-linking technology is one of the important means to improve its material properties.
PE modified by cross-linking can improve its properties substantially, not only significantly improving the comprehensive properties of PE such as mechanical properties, environmental stress cracking resistance, chemical corrosion resistance, creep resistance, and electrical properties, but also very obviously improving the temperature resistance grade.
The heat resistance temperature of PE can be increased from 70℃ to over 100℃, thus greatly widening the application fields of PE.
At present, cross-linked PE has been widely used in pipes, films, cable materials, foam products, etc.

Quality Certification Services

ZMS cable products are manufactured according to GB, IEC, BS, NFC, ASTM, DIN, and other international standards. Our technical team can customize cable products that meet your requirements according to your need.

Packaging of ZMS

ZMS cable packaging is provided in the form of wooden reels, corrugated boxes, and coils. The cable ends are sealed with BOPP self-adhesive tape and a non-hygroscopic sealing cap to protect the cable ends from moisture. 

We can print the required marks on the outside of the barrel with waterproof material according to customer requirements.

If you still have any questions or concerns about our cables, please feel free to email us and we will have the most professional cable sales representative to solve them.

Part 2 12.7 / 22 kV Al / XlPE / CWS / HdPE Screened Cables

NO.Cores X Nominal Cross SectionDiameter of ConductorCopper Wire Screen StrandingThickness of Sheath
light  duty Screen
Heavy duty Screen

Part 1 12.7 / 22 kV Al / XlPE / HdPE Non-screened Cables

NO.Cores xNominal Cross SectionPhase ConductorNominal Sectional AreaBreaking Load
Diameter of ConductorThickness of InsulationThickness of Sheath

Overhead Cable

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ZMS Cable have a wide product scope, includes: Power cables up to 500kV, AAC, AAAC, ACSR conductors, ABC Cable,electric wires, instrument cable, telecommunications cable, Stay wires. With advanced manufacture technology, rich human resource and effective management system, we guarantee all products are manufactured strictly in accordance with GB, IEC, BS, NFC, ASTM, DIN standards,etc. Beyond quality control, ZMS have been trying its best to offer much higher standard of services rather than expected.

The Adjuster
All customised cables designed by our cable engineer will be subject to testing to relevant standards and appropriate performance criteria. Bespoke cable testing will be conducted under our CNAS accreditation where appropriate. Where required by industry or application, we can submit for relevant cable certification and cable approval processes. For more information or to discuss possible custom designed cable solutions, please complete an enquiry form, contact our technical experts on the Technical Hotline +86 (0)371 6782 9333, or

The Zms Cable Advantage

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