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High voltage cable

High voltage cables produced by ZMSCABLE can be used for more than 30 years. It is used for efficient transportation of high voltage transmission electricity.

High-voltage cable is a kind of power cable, mostly used for power transmission and distribution, with a voltage level of 35kv-220kv cable.

Such as high-voltage overhead power lines and underground power cables.

As a professional ZMS cable supplier, we are responsible for providing types of high voltage cables including British Standard, American Standard, European Standard, etc.

Of course, we can also customize the type of underground high-voltage cable according to your needs.

You can email us for cable solutions to facilitate our design and use around the specific requirements of your application and project.

We are adept at challenging different quantities or lengths of cable, or technically difficult constructions.

A typical high-voltage cable construction consists of a core, an inner insulation layer, a semiconductor layer, steel armor, filler material, and an outer insulation layer.

The materials used in the cables for different purposes are different, but the cores are copper or aluminum.

Now the most used is aluminum, copper is more expensive, only in 35kV and above cables.


Description of ZMS High Voltage Cable Construction


The ZMS Power brand has been synonymous with the longest life in medium and high-voltage cable systems.

Both in design and manufacturing, we guarantee reliable cable performance and low maintenance to ensure stable operation for your current and future long-term transmission projects.

High Voltage Power Cables are suitable for installation outdoors, underground, and in water. Then, they are also suitable for installation in power stations, wind farms, industrial, submarine transmission, etc.

Product use.

The cable is used in electrostatic painting, electrostatic beneficiation, static flocking, and other weak current high voltage DC devices to power lead wire.

Features: Product standard name and model Single-core polyethylene DC high voltage coaxial cable SL.

Normal Use Conditions: The cable is used for electrostatic spray painting, electrostatic mineral processing, static flocking, aluminum-plastic separator equipment, and other weak-current high-voltage DC devices to power lead wires.


Types of High Voltage Cables

High Voltage---35KV-220KV Underground XLPE Insulated Power Cable


Like other power cables, High voltage XLPE cables typically consist of one or three conductors, insulation, and a sheath structure.

High Voltage Underground Wire Cables differ from low voltage cables in that they also have an inner layer within the insulation sheath to control the electric field around the conductors.

For circuits running at relatively high voltages between conductors, the conductor sheaths can surround each insulated conductor.

In this way, the electrical stresses on the cable insulation can be balanced and unnecessary losses in the cable can be reduced.

 

STANDARD

IEC 60840, IEC 60287, IEC 62067, ICEA S-108-720 and AEIC CS9.

CONSTRUCTION

Voltage: 35kv-220kv

Conductor: Class 2 copper or aluminum conductor, compacted or segment strand Milliken to BS EN 60228 (previously BS 6360)

Conductor Screen: Extruded semi-conductive XLPE (Cross-Linked Polyethylene)

Cross-Section: 150-800mm2

Insulation: XLPE(Cross-Linked Polyethylene)

Insulation Screen: Semi-conductive XLPE (Cross-Linked Polyethylene)

Separator: Water swellable semi-conductive tape

Screen: Copper wire screen, with a counter helix of copper tape

Separator: Water swellable tape

Sheath: HDPE (High-Density Polyethylene)(To be specified at the time of order. Other options available)

Maximum Conductor Temperature In Service: (Operating temperature-continuous operation) +90 °C

Short Circuit Temperature: +250 °C

Operating Temperature: -30 °C to 90 °C

Major technical parameters (220kv and below cable)

Partial Discharge Test: No detectable discharge exceeding the declared sensitivity (5 pC or better) at 1.5 U0.

Power Frequency Voltage Test: No breakdown of the insulation or flashover at 2.5U0 for 30 min.

Non-metal Sheath DC Voltage Test: No breakdown at DC voltage 25kV for 1 min.

DC Resistance Measurement of Copper Wire Screen at 20℃: The measured value shall comply with the specification of IEC 60228:2004.


High Voltage---35KV-220KV Bare Conductor Overhead Power Line-ACSR


ACSR is mainly used for high voltage or extra high voltage overhead transmission.

Because the main advantage of these conductors is their high tensile strength, they can be used for longer spans with fewer supports, saving installation and maintenance costs.

Because of the larger diameter of ACSR conductors, higher transmission and distribution power can be obtained, thus providing a great advantage in high-voltage and ultra-high-voltage overhead lines.

 

STANDARD

BS215

CONSTRUCTION

Voltage: 35kv-220kv

Conductor: one or more layers of aluminum wire hard-drawn 1350-H16

On galvanized steel wire cores, the number of conductor cores can be single-wire or stranded, depending on the size of the specific application requirements. 

ACSR can be designed by combining the quantity of aluminum and galvanized steel wire according to the electrical and mechanical strength requirements of transmission and distribution cables.

CONDUCTOR PARAMETERS

ACSR conductors consist of a solid or stranded steel core surrounded by aluminum-stranded wires. 

ACSR conductors can be made from a variety of steels with carbon content ranging from 0.5% to 0.85%. 

Higher-strength ACSR conductors are better for crossing rivers, overhead ground lines, or installations over very long spans. 

On galvanized steel wire cores, the number of cores can be single-wire or stranded, depending on the size of the specific application requirements. 

ACSR can be designed by combining the quantity of aluminum and galvanized steel wire according to the electrical and mechanical strength requirements of transmission and distribution cables.


High Voltage 2XS(F)2Y, A2XS(F)2Y 110kV Power Cable


High-voltage power cables are suitable for the primary distribution of electricity up to a maximum network voltage of 110 kV, and also where mechanical protection is provided by other means.

The cables are triple extruded on modern catenary equipment in accordance with the latest IEC standards.

The water barrier ensures that in the event of cable damage, the length of repair and associated work is kept to a minimum.

These cables are equipped as standard with a high-density polyethylene sheath that combines abrasion resistance and flexibility. The range can be customized to meet specific project requirements where required.

 

CHARACTERISTICS

Voltage Rating: (Uo/U)(Um) 64/110kV (123kV)

Highest Network Voltage: 123kV

Temperature Rating Operating Temperature: -30°C to +90°C

Short Circuit Temperature: +250°C

Overload Temperature: +130°C (100h per year maximum)

Minimum Installation Temperature: -20°C

CONSTRUCTION

Conductor: Class 2 copper or aluminum conductor, compacted or segment strand Milliken

Conductor Screen: Extruded semi-conductive XLPE (Cross-Linked Polyethylene)

Insulation: XLPE (Cross-Linked Polyethylene)

Insulation Screen: Extruded Semi-conductive XLPE (Cross-Linked Polyethylene)

Separator:  Water swellable semi-conductive tape

Screen: Copper wire screen, with a counter helix of copper tape

Separator: Water swellable tape

Sheath: HDPE (High-Density Polyethylene)

Sheath Colour: Black

STANDARDS: IEC 60840, HRN HD 632, IEC/EN 60228


High Voltage Cable Type


According to the type: YJV cable, VV cable, YJLV cable, VLV cable.

Symbol Code Meaning

1 Category Use Code: ZR - flame retardant NH - fire resistant ZA - Class A flame retardant ZB - Class B flame retardant ZC - Class C flame retardant WD - low smoke halogen-free

2 Conductor Code: T - copper core L - aluminum core

3 Sheath Code: V-PVC jacket Y-Polyethylene

4 Armored Layer Code: 2-double steel belt 3-fine round steel wire 4-thick round steel wire

5 Outer Sheath Code: 1-fiber layer 2-sleeve 3-PE sleeve


If you have any questions about the content of this page or this cable product, please feel free to email us and we will have the most professional cable sales representatives to answer your questions.


Quality Certification Service

As an international high voltage power cable manufacturer, we have the best HV XLPE Power Cable for sale and other high-quality international standard power cables. We are a Custom HV XLPE cable manufacturer.

ZMS Cable Company has many cable types and all products are manufactured according to international standards such as GB, IEC, BS, NFC, ASTM, DIN, etc.

Our technical team can customize the cable products to meet your requirements and provide professional high voltage coaxial cable at a good price according to your needs.


Professional Customer Service

As a professional high voltage cable manufacturer, ZMS offers free professional consulting services. And we also have high-voltage power cable connectors.

If you don't know how to choose the right cable product, or if you don't find the type and size of cable you need on this page.

You can provide us with the following information: cable voltage, conductor material, insulation and sheath material, shielding type, armor type, etc.
Or you can also provide the cable installation environment, application requirements, etc.

We will serve you wholeheartedly. We help you with one-stop project solution services and fast product delivery high voltage cable solutions and medium voltage cable technical support.


ZMS Packaging

The packaging of ZMS cables is provided in wooden rolls, corrugated cartons, and reels. 

The cable ends are sealed with BOPP self-adhesive tape and non-hygroscopic sealing caps to protect the cable ends from moisture.

We can print the required markings on the outside of the drums with waterproof material according to the customer's requirements.


Power Cable

Power cables are used to transmit and distribute electrical energy. Power cables are commonly used in urban underground power grids, power station lead-out lines, power supply within industrial and mining enterprises, and over-the-river transmission lines.

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CORPORATE SOCIAL RESPONSIBILITY

ZMS Cable have a wide product scope, includes: Power cables up to 500kV, AAC, AAAC, ACSR conductors, ABC Cable,electric wires, instrument cable, telecommunications cable, Stay wires. With advanced manufacture technology, rich human resource and effective management system, we guarantee all products are manufactured strictly in accordance with GB, IEC, BS, NFC, ASTM, DIN standards,etc. Beyond quality control, ZMS have been trying its best to offer much higher standard of services rather than expected.

The Adjuster
All customised cables designed by our cable engineer will be subject to testing to relevant standards and appropriate performance criteria. Bespoke cable testing will be conducted under our CNAS accreditation where appropriate. Where required by industry or application, we can submit for relevant cable certification and cable approval processes. For more information or to discuss possible custom designed cable solutions, please complete an enquiry form, contact our technical experts on the Technical Hotline +86 (0)371 6782 9333, or email:sales@zmscable.com
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